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Stripping a Scanner for Parts (in 10 minutes)

I’m starting on a project that I’ll be using stepping motors and belts, and after looking for cheap parts online, I thought I could do better by stripping down some old scanners.

People are excited to get rid of there old computer stuff, the great thing is it doesn't matter if the old scanner works. Even if it doesn't turn on likely the motor and mechanical parts are still good for salvage. I posted a ad on Portland’s craigslist in the wanted section and got several responses, in a week I had a bunch of scanners for free, I only had to pick them up. I found that putting in the ad that you would be reusing the parts for a robotics project people were very interested.

Scanners are easy to take apart, they are pretty simple machines and generally there are some catches, and a screw or two around the edges of the top cover.

Scanner without cover Open case scanner Stepper motor detail

Once the cover is off, you can start stripping parts, the valuable and easy to use parts are the stepper motor, linear slide, belt and gears. There may also be an optical end-stop sensor, and some buttons that are easy to re-use. You can get more hardcore and try to salvage parts on the actual circuit board, but that takes a bit of research to figure out what is useful.

Here are the parts from two example scanners, both have similar parts and took about 10 minutes to gut.

Parts from 1st scanner Parts from 2nd scanner

From all my scanners I salvaged at least:

  • 1 Stepper Motor
  • 1 Linear slide bar
  • 1 Timing belt
  • 1 Set of gears for the belt
  • A few buttons and LED’s

If I were to buy those parts I would be spending at least $20-30, and they are all in good usable condition, just for the stepper motors alone it was worth my time. Also most of not all of those scanners would have went to the landfill. I was able to recycle most of the electronics, and I put the plastic shells in the city recycle bin, that’s something you can’t do while the electronics are still inside. That’s a net win anyway you look at it.

Update: While it's outside the scope of this article (10 minutes or less) to get into the details of salvaging more electronics, read the comments  below for some more interesting comments and uses or other parts found in scanners.

Print | posted on Wednesday, May 20, 2009 9:35 PM | Filed Under [ Original Posts DIY Tech Robotics ]

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# re: Stripping a Scanner for Parts (in 10 minutes)

How old were your scanners? I recently pulled apart a Canon flatbed scanner only to find the whole affair was driven by one CC sized pcb and a tiny (less than 1cm diameter) stepper motor attached directly to the scanning head and running on a threaded cord.

I salvaged what I could, but frankly there were only about three interesting parts in there!

Are the scanning heads and/or their light sources worth keeping? Or are they too hard to drive with Arduino boards etc?
9/3/2009 5:47 PM | Stu
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# re: Stripping a Scanner for Parts (in 10 minutes)

I ended up taking apart 4 different scanners apart for this project and they were all belt driven like the pictures show. I have seen several of the type you mention and while those small motors don't have much power they are very accurate and have their uses.

Generally the lighting is either a compact florescent in older scanners, or LED in newer scanners, either could probably be made into a decent desk lamp with some time and research, they are bright enough.

The image chips I did not spend too much time on, though I suspect every one is different, and probably not easy to use with an arduino.
9/3/2009 6:07 PM | jeremy
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# re: Stripping a Scanner for Parts (in 10 minutes)

The lamps in the older ones (cold cathode fluorescent I think) are great, the HV driver board is typically mounted on the scanner head and takes 12 or sometimes 24V (test it with lower voltage first). I have one as a lamp for a very small fish tank ;-)

also perhaps useful is the lens.

I have not tried driving the led lamp strips, may also be good?

9/3/2009 6:50 PM | Dean Murray
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# re: Stripping a Scanner for Parts (in 10 minutes)

I've pulled a part a couple scanners & a couple all-in-one printers to harvest these parts.

I've pulled a few of the CFL's & attempted to make s desklamp, but ended up frying them during a blonde moment when I reversed the polarity.

Other than that I also held onto the PCB's out of at least one (10yr old) scanner cause it had a Darlington array on it that I'm currently using to play around with the stepper motor & arduino.
9/4/2009 6:52 AM | Josh
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# re: Stripping a Scanner for Parts (in 10 minutes)

The CCD in older scanners can be fun. The datasheets are readily available on the net and you get the optics to go with them for free. Typically, you need to apply a pixel clock and a start of line pulse (both 5V CMOS levels) and you get out three analog signals - one for each color: red, green and blue. You may get ~2K pixels across the line, so that's 3 channels of 2K samples. Clock the CCD farily slow and feed the signals into an audio amp and you might get about a second or so of audio per channel which you record by printing a strip of varying lightness onto a sheet of paper.

I found the CCFL to be too dim for general lighting unfortunately, but the inverter which feeds it can be good for HV experiments. It puts out a few hundred volts AC, but special high speed diodes are needed to rectify it if you want DC.
9/4/2009 7:38 AM | Colonel K
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# re: Stripping a Scanner for Parts (in 10 minutes)


I recently bought an old scanner off Ebay and stripped it down too!
Scanners are like treasure troves for hacks! They really are!
I found that the mainboard had an ST Microelectronics L6219 stepper driver chip, along with all associated components, including inductor, all perfectly suited (of course) for the stepper in the scanner.
So its simply a case of referring to the datasheet to figure out which pins to cut from the mainboard, and hook into your own PIC or AVR based circuit instead, referring to my notes they were pins 8,9,10,16,17 and 20. I even found a +5vdc hook in to power my microcontroller with!
Then just write some short stepping PIC code as a test to get the ball rolling, hey presto, one fully functional stepper driver board!
Agreed with above commentard - about the bright perfect-white cold cathode lamp! Mine came with its own conveniently separate inverter circuit board too. Its now my desk lamp, after attaching it to a little stand.
.
All you need to be aware of is to be very careful as you remove the various bits and pieces because its easy to break, or even snap the CCFL bulb, hence releasing the harmful mercury vapours.

9/15/2009 11:56 AM | Stu
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# Make

Make
9/17/2009 2:27 PM | Pingback/TrackBack
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# re: Stripping a Scanner for Parts (in 10 minutes)

Hi I am looking for a way to build a long scanner by modifying/extending an existing flatbed A4 epson 2800. do you have any suggestions about how to do it, or did you have any success with your project?
I am using a scanner for an artistic project, I have been taking pictures of ppl since some time; I have done this by using a simple flatbed scanner and the rearranging the images in Photoshop, I am now looking for a way to extend the existing 'length' of the A4 tray to allow to scan longer 'strips.
some of my artworks can be seen at:
www.fabiolattanziantinori.com

Many Thanks in advance for your help and suggestions

Best

Fabio
5/11/2010 3:35 PM | Fabio
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# re: Stripping a Scanner for Parts (in 10 minutes)

Fabio,

That is a hard question to answer, and the modification could range from very technical to fairly easy.

In the best case scenario you could just replace the slides that the scanner head runs on with longer ones, a longer belt for the motor, and bigger glass for the top. There should be a button or a sensor that detects when the scanner head reaches the end of the slide that will still need to stay at the end of the new track.

If it works will depend on how the scanner software works. Probably the easiest way to test this would be to just try modifying it with longer slides and see if it works.

If it does not work you will have ruined the scanner (unless you can undo the changes.)
If it does work, your already done and you can start using it.

Another thing you could do is buy a scanner that feeds paper though itself, that may allow for longer strips of paper.
5/11/2010 3:54 PM | jeremy

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